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Dispersers, LABOR-PILOT 2000/4

Supplier: IKA
DISPAX-REACTOR®
The LABOR-PILOT is a compact and multi-purpose inline laboratory dispersing machine. It is designed for solid-liquid mixing, homogenising, emulsifying, suspending and wet milling. The LABOR-PILOT 2000/4 is suitable for wide range of applications, particularly in the chemical, cosmetic, pharmaceutical, plastics, colours and food industries. It is uniquely designed with advanced technology and is available with six interchangeable modules.

  • Flexibility and ease of use: One machine suits for many applications and variety of processes
  • Together with inline machines of 2000 series enables seamless transition of processes from laboratory to production while retaining the product quality
  • Easy and quick exchange of the modules as well as conversion to a complete working plant
  • CIP and SIP capable
  • Integral electronic control via LABOR-PILOT-CONTROLLER

It can be customized to fit particular procedural demands. Important process parameters such as circumferential speed, tools and mixing chamber geometry are structurally identical to those of the IKA 2000 inline production machines: UTL, DR, DRS, MHD, MK and MKO. Therefore, the LABOR-PILOT ensures a reliable scale-up by offering the possibility to work with the same method from formulation development to mass production. The laboratory dispersing machine LABOR-PILOT 2000/4 can be upgraded to a high-speed dispersing machine with the LABOR-PILOT-CONTROLLER.

The LABOR-PILOT 2000/4 differs from the alternative PROCESS-PILOT 2000/4 machine due to the applied seal technology and two additional process modules for powder entry in recirculation mode. For working under pressure/vacuum and with elevated temperatures or abrasive materials, we recommend the machine PROCESS-PILOT. The basic inline machine is equipped with the single-stage dispersing module ULTRA-TURRAX® UTL. It is best suited for batch applications and can be adapted for the manufacturing of dispersions from coarse to fine. Compared to a conventional stirrer, the mixing time is reduced by up to 50%. Depending on the application, the basic unit can be modified quickly with different working modules.

The DISPAX-REACTOR® DR module converts the LABOR-PILOT into a multi-stage high capacity dispersing machine for fine particle size reduction. With just one pass, the module DR does typically achieve fine dispersions with an extremely narrow particle size distribution. It also guarantees an optimum homogeneity, which is an important pre-condition for the long-time stability of emulsions or suspensions.

The MHD module is designed for a fully continuous incorporation of powders into liquids. By use of this module, the mixing relation of solid and liquid should be volumetrically or gravimetrically controlled. Depending on the product characteristics, dispersions with viscosities up to 50 Pas or solid contents up to 80% can be achieved just after one pass.

The Colloid Mill MK and Cone Mill MKO modules are used for wet or fine milling of hard and granular raw materials or for the production of finest emulsions as well as for improving of quality of finished dispersions. The MK module consists of two cones with differently directed flow channels on their surfaces. The cones can be shifted against each other to a minimum distance, thus varying friction as well as flow capacity. By adjusting the milling gap, the achievable particle size can be controlled. The MKO module works on the same principle as the MK module except the outlet area of its cones is coated with abrasion-resistant tungsten carbide. This results in an enlarged friction surface that enables to produce even finer suspensions at reduced flow.



 

ORDER

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Description Pk VWR Catalog Number Quantity
Dispersers, LABOR-PILOT with clamp connection 1 IKAAU103694

LABOR-PILOT Controller
Description Pk VWR Catalog Number Quantity
Controller, 1,5 kW, LABOR-PILOT 1 IKAAT054916

Modules
Description Pk VWR Catalog Number Quantity
DISPAX-REACTOR® module for LABOR-PILOT 1 IKAAT055013
MHD module for LABOR-PILOT 1 IKAAT055142
MK module for LABOR-PILOT 1 IKAAT054917
MKO module for LABOR-PILOT 1 IKAAT061069
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SPECIFICATIONS

Model LABOR-PILOT 2000/4
Volume H₂O (ml) Flow capacity: 300 - 700 l/h
Speed range (min-1) 3160 - 13750 (with PILOT controller)
Motor rating (W) 1500
W×D×H (mm) 450×250×350
Weight (kg) 36

ACCESSORIES

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Accessories for Dispersers, LABOR-PILOT 2000/4
Description Pk VWR Catalog Number Quantity
Anchor stirrer for LABOR-PILOT 1 IKAAT058564
Blind nut DN 15 for LABOR-PILOT 1 IKAAT056484
Circulating bend with intermediate piece for LABOR-PILOT 1 IKAAT057796
Funnel for LABOR-PILOT 1 IKAAT056458
Generator, 2G, for module UTL 1 IKAAT055001
Generator, 2P, for module UTL 1 IKAAT055002
Generator, 4M for module UTL 1 IKAAT054949
Generator, 6F, for module UTL 1 IKAAT055000
Hose nozzle DN 15 for LABOR-PILOT 1 IKAAT056486
Hose nozzle K / M DN 25 for continuous operation of LABOR-PILOT 1 IKAAT057251
Milling tool WCCO-coated for module MKO 1 IKAAT061389
Sealing set for circulation bend for LABOR-PILOT 1 IKAAT056730
Sealing set O-rings FFPM / FEP for module UTL 1 IKAAT056680
Sealing set O-rings of FFPM / FEP for module DISPAX-REACTOR® 1 IKAAT056688
Sealing set O-rings of FFPM / FEP for module MHD 1 IKAAT056691
Sealing set O-rings of FFPM / FEP for module MK 1 IKAAT056694
Sealing set O-rings of FFPM / FEP for module MKO 1 IKAAT061084
Sealing set O-rings standard for module UTL 1 IKAAT056678
Sealing set O-rings standard of Viton® for module DISPAX-REACTOR® 1 IKAAT056687
Sealing set O-rings standard of Viton® for module MHD 1 IKAAT056689
Sealing set O-rings standard of Viton® for module MK 1 IKAAT056693
Shaft sealing rig, PTFE, for modules DISPAX-REACTOR®, UTL,MHD, MK and MKO 1 IKAAT054617
Spiral gearing milling tool for module MK 1 IKAAT056698
Standard sealing set O-rings, Viton®, for module MKO 1 IKAAT061081
Telescopic stand for LABOR-PILOT 1 IKAAT055330
Three way stop cock for LABOR-PILOT 1 IKAAT056482
Two way ball valve for LABOR-PILOT 1 IKAAT056468
Wipers for anchor stirrer, PTFE, for LABOR-PILOT 1 IKAAT058714
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